WE HELP YOU TO GET RID OF THE PAPER FORMS

  • We digitize manual filling of waybills or payroll checks.
  • We eliminate problems with readability, error rate and time delay during manual data entry to ERP systems.
  • We will ensure the quality of production documentation for you and we will introduce operator training management.
  • We will eliminate non-conformities in certification audits and boost your business development.

PRODUCTION RECORDS TO AUDITORS' SATISFACTION

We can simplify production records for operators while meeting requirements of customer audits, especially in IATF 16 949.

We can effectively automate work confirmations flowing to ERP and replace outdated way of rewriting reports (from waybills of payrolls). Through MES we control sequence of steps (actions) of operators, at the same time we do not require any PC-skilled operators. We divide operators into categories through roles, user groups and language set (CZ, ENG, DE, PL, HU, RO…).

The operator’s terminal works not only for work confirmations, its role is to control processes according to predefined configurations for each workplace.

RECORDS OF PRODUCTION – PROCESSES COVERED BY OPERATOR TERMINALS

  • Registration of user (setter / operator) to production / job.
  • Loading of a packing unit or ID of product.
  • Work confirmation – OK, NOK, type of NOK.
  • Type of automatic or manual downtimes.
  • Working with Production documentation.
  • Calling of professions. More info at Alarms and escalation system.
  • In service mode, support for upload programs to machine, adjusting cavities, assigning tools, etc.,
  • Control of release to SOP.
  • Workflow management in relation to predefined control plan.
  • Printing labels for packaging units, or pieces.
  • Management of requirements for material delivery / dispatch.
  • Records of input materials / components.
  • KPI, reporting.

SELECTED MES PHARIS REFERENCES All references

CONTROLLED PRODUCTION DOCUMENTATION, PAPERLESS PRODUCTION

MES PHARIS guarantees the availability of current production documentation in electronic form at workplaces.

Digitizes and controls the change management process in the documentation and alerts the operator to the change.

The system can fulfill the role of the primary manager of production documentation, or we integrate it into the client’s existing DMS.

Critical documentation can be presented as a screen saver, or on an external monitor.

QUALIFICATION MATRIX – ADMINISTRATION OF TRAINED USERS

The system includes support for managing and controlling the qualifications of workers in accordance with IATF 16 949.

The possibility of preventing the registration of an operator to work who does not have the necessary training for the production operation of the relevant product.

Registered operator training has different levels and expires without renewal within the set horizon.

RELEASE OF PRODUCTION TO SOP

The system enables the definition of individual steps and their sequence, which must be performed before production is released.

The operator terminal guides the operator through predefined steps and forces them to fulfill them through dialog windows.

The management of this process is recorded in the background and serves as a basis for customer audits.

VISUAL MANAGEMENT IN THE WORKPLACE

On the screen of the operator terminal, it is possible to display the current performance of the workplace, or operator.

Visualization can be represented in the form of integrated KPIs, or dynamic customer reports that can be set as a screen saver.

Standard indicators are OEE, PPH, production delay, downtime, scrap rate, etc.

GET A PROVEN MES SOLUTION

We will be happy to help you with the digitization of processes and production management in accordance with IATF 16949. This way you will get an online overview of production orders in progress, modern paperless production, precise documents for customer audits, traceability, and all this in accordance with the principles of Industry 4.0. This competitive advantage will also help you to get new projects. Get rid of chaos in records, stress before audits and use a professional and long-term proven solution.

    WANT TO KNOW MORE?

    Send us your question or let us know about you with a short message. We will contact you as soon as possible…

    Your questions will be answered by

    Martin Urban
    Martin Urban
    Head of Sales and Marketing MES PHARIS