References

 

Investor

Ronson Plastics, Myjava, Slovensko
Member of Gumotex Automotive

Project

MES PHARIS for molding shop management.

Solution

MES PHARIS for complex process tracking and process management of molding shop. MES PHARIS performs following tasks:
  • on-line communication with injection molding machines,
  • production process management,
  • paperless production management,
  • operators‘ training management,
  • quality management,
  • tracking individual job completion, completion prediction,
  • work confirmations directly at the machines,
  • administration, recording and maintenance of molds,
  • production visualization,
  • ERP JDE E1 communication,
  • evaluation of the efficiency of production equipment and operators,
  • installation of production terminals,
  • maintenance management,
  • alarms and escalation system.

 

Investor

Sellier & Bellot a. s., Vlašim, Czech Repiblic

Project

MES PHARIS for mass production of ammunition, armament industry.

Solution

The production system PHARIS provides comprehensive production control with emphasis on ensuring its traceability. MES PHARIS performs the following tasks:
  • communication with CNC machines,
  • communication with ERP MAX,
  • process management,
  • automatic downtime monitoring,
  • effective work confirmations,
  • production logistics management,
  • electronic production documentation, paperless production,
  • comprehensive traceability of packaging units,
  • quality management support,
  • communication with control stations,
  • tracking of individual job completion, prediction of jobs completion,
  • work confirmations,
  • production visualization,
  • evaluation of production and efficiency of production facilities and operators,
  • alarms and escalation system.

 

Investor

AAH Plastics, Solčany, Slovakia
Member of ARCA AUTOMOTIVE HOLDING

Project

MES PHARIS for molding shop management

Solution

MES PHARIS for complex process tracking and process management of molding shop. MES PHARIS performs following tasks:
  • on-line communication with injection molding machines, collection of technological parameters,
  • process management,
  • production logistics solutions, mobile terminals (PDAs),
  • quality control,
  • tracking individual job completion, completion prediction,
  • work confirmations directly at injection molding machines,
  • administration, recording and maintenance of molds,
  • production visualization,
  • ERP QI communication,
  • evaluation of the efficiency of production equipment and operators,
  • installation of production terminals,
  • maintenance management,
  • alarms and escalation system
  • history and on-line trends in technology parameters,
  • label printing of packaging units,
  • implementation of RFID identification (injection molds and injection machines).

 

Investor

THK RHYTHM AUTOMOTIVE CZECH a.s. (former TRW-DAS Dačice), plant Dačice, division Linkage & Suspension

Project

Manufacturing execution systrm PHARIS for complex control of metalworking for automotive.

Solution

MES PHARIS covers complex monitoring and proces control in metalworking production. It also performs following tasks:
  • CNC machine communication,
  • SAP communication integration,
  • Production proces management,
  • Production logistics management,
  • Quality management,
  • Integration of PALSTAT in the Production terminal,
  • Electronical production documentation, paperless production,
  • traceability,
  • work orders progress monitoring,
  • work confirmations, downtime and scraps monitoring,
  • production visualization,
  • alarm and messaging system,
  • evaluation of the efficiency of production equipment and operators,
  • reporting – OEE, PPH, performance indicators…

 

Investor

Poppe + Potthoff s.r.o., plant Kunovice, the Czech Republic

Project

Manufacturing execution systrm PHARIS for the metalworking production of precise parts of complex shapes

Solution

MES PHARIS provides comprehensive management of production resources, production preparation and management, and tracking of balance indicators. MES PHARIS performs the following tasks:
  • CNC machine communication,
  • SAP communication integration,
  • Production proces management,
  • Production logistics management,
  • Quality management,
  • Integration of PALSTAT in the Production terminal,
  • Electronical production documentation, paperless production,
  • traceability,
  • work orders progress monitoring,
  • work confirmations, downtime and scraps monitoring,
  • production visualization,
  • alarm and messaging system,
  • evaluation of the efficiency of production equipment and operators,
  • reporting – OEE, PPH, performance indicators…

 

Investor

RAMA BOHEMIA, a.s. Obříství

Project

Manufacturing execution system PHARIS® for Production scheduling and production control of molding shop and assembly.

Solution

MES PHARIS® for Planning, monitoring and manufacturing process control:
  • Two-way communication with molding machines, collection of technological parameters,
  • Advanced Production Planning and Scheduling of the production,
  • Manufacturing Process Control,
  • Production Logistics,
  • Quality Management,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • Tool Management,
  • Production Visualization,
  • communication with warehouse management JADU,
  • evaluation of the efficiency of production equipment and operators,
  • delivery of production terminals,
  • Management of Maintenance,
  • alarms and notifications,
  • production parameters historization,
  • labels,
  • usage of GSM.
Implementation of RFID identification of molds.
 

Investor

Idé-Pro Skive A/S, Denmark

Project

Project: Manufacturing execution system PHARIS® for molding shop and associated assembly.

Solution

MES PHARIS® for complex planning, monitoring and manufacturing process control of molding shop and associated assembly:
  • Two-way communication with molding machines, collection of technological parameters,
  • Central Control Program Management,
  • Advanced Production Planning and Scheduling of the production,
  • Manufacturing Process Control,
  • Production Logistics,
  • Quality Management,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • Tool Management,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • Production Visualization,
  • communication with ERP Visma,
  • evaluation of the efficiency of production equipment and operators,
  • delivery of production terminals,
  • Management of Maintenance,
  • alarms and notifications,
  • production parameters historization,
  • labels.
Implementation of RFID identification of molds..

Investor

FOREZ Holding a.s., Bulgaria

Project

Manufacturing execution system PHARIS® for molding shop.

Solution

MES PHARIS® for complex planning, monitoring and manufacturing process control of molding shop:

  • Two-way communication with molding machines, collection of technological parameters,
  • Central Control Program Management,
  • Advanced Production Planning and Scheduling of the production,
  • Manufacturing Process Control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • Tool management,
  • Production Visualization,
  • communication with ERP Entry,
  • evaluation of the efficiency of production equipment and operators,
  • Management of Maintenance.
Implementation of RFID identification of molds.

 


 

Investor

KOH-I-NOOR PONAS s.r.o. Polička - part of KOH-I-NOOR MACHINERY

Project

Project: Manufacturing execution system PHARIS® for molding shop

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop.
  • Two-way communication with molding machines, collection of technological parameters,
  • control program management,
  • manufacturing process control,monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • production visualization,
  • communication with ERP K2,
  • KPI, OEE,
  • delivery of production terminals,
  • maintenance control,
  • LAN, technological LAN,
  • alarms and notifications.
Implementation of RFID.
 

Investor

Continental Automotive Czech Republic s.r.o.

Project

Manufacturing execution system PHARIS® for molding shop

Solution

MES PHARIS® for Data Collection, support for Maintenance control of machines and tools:
  • Communication with injection molding machines,
  • machine status monitoring,
  • solving of the technological network,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID),
  • control program management,
  • support for Maintenance control of machines and tools,
  • Production Visualization,
  • historical data maintenance and online trends of technological parameters.
Implementation of RFID for molds management.  

 


Investor

Mergon Czech s.r.o.

Project

Manufacturing execution system PHARIS® for blow molding

Solution

MES PHARIS® for Planning, monitoring and manufacturing process control of blowing machines
  • Communication with blow molding machines,
  • manufacturing process control,
  • advanced planning and scheduling,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID),
  • communication with ERP BYZNYS,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN,
  • Labels.
Implementation of RFID and BarCode.

 


 

Investor

LUKOV Plast spol. s r.o.

Project

Manufacturing execution system PHARIS® for molding shop and assembly lines

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop and assembly lines:

  • Advanced Production Planning and Scheduling of molding shop and assembly lines,
  • two-way communication with molding machines, collection of technological parameters,
  • control program management,
  • manufacturing process control of molding shop and assembly lines,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • Production Visualization,
  • communication with ERP SAP,
  • KPI, OEE,
  • delivery of production terminals,
  • maintenance control,
  • evaluation of production,
  • LAN, technological LAN.
Implementation of RFID and BarCode.  

 


Investor

Strojírenské kovovýrobní družstvo SKD

Project

Manufacturing execution system PHARIS® for molding shop and assembly

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop and assembly:

  • two-way communication with molding machines, collection of technological parameters,
  • advanced production planning and scheduling,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • management, records and maintenance of injection molds,
  • Production Visualization,
  • communication with ERP DIALOG3000,
  • KPI, OEE,
  • delivery of production terminals,
  • maintenance control,
  • PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN.
Implementation of RFID and BarCode.

 


 

Investor

ATEK s.r.o.

Project

Manufacturing execution system PHARIS® for molding shop and assembly lines

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop and assembly lines:

  • Unique part identification,
  • two-way communication with molding machines Engel, collection of technological parameters,
  • Central Control Program Management,
  • complex management of production preparation,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • Production Visualization,
  • communication with ERP OR-SYSTEM,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN,
  • traceability,
  • unique identification of products and packing units,
  • labels.
Implementation of RFID.

 


Investor

IMOPRA s.r.o.

Project

Manufacturing execution system PHARIS® for metalworking

Solution

MES PHARIS® for complex monitoring and manufacturing process control of metalworking

  • Communication with CNC machines,
  • two-way communication with CNC machines,
  • complex management of production definition,
  • advanced production planning and scheduling,
  • central control CNC program management,
  • Manufacturing Process Control, Work Statements,
  • maintenance control,
  • monitoring of completion of work orders, time prediction,
  • KPI, OEE,
  • operators evaluation,
  • Production Visualization,
  • delivery of production terminals.
Implementation of BarCode. 

 


Investor

Husqvarna Manufacturing CZ s.r.o.

Project

Manufacturing execution system PHARIS® for molding shop

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop:

  • Two-way communication with molding machines, collection of technological parameters,
  • complex management of production definition,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at machines,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • communication with ERP SAP,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN,
  • solution of communication with molding machines of varied machine park.
Implementation of RFID.

 


Investor

Dřevotvar družstvo

Project

Project: MES system PHARIS® for complex monitoring and manufacturing process control of furniture manufacturing.

Solution

MES PHARIS® for complex monitoring and manufacturing process control of furniture manufacturing. MES PHARIS® cover the following functionalities:

  • Communication with machines, cycles collection,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • on-line work statements directly at working places,
  • communication with ERP K2,
  • KPI, OEE,
  • operators evaluation and quality evaluation,
  • delivery of production terminals,
  • LAN, technological LAN, electro,
  • communication with CNC machines.
  husqvarna

 


Investor

Kasko spol. s r.o. Slavkov

Project

Manufacturing execution system PHARIS® for molding shop

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop:

  • Two-way communication with molding machines, collection of technological parameters,
  • complex management of production definition,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at molding machines,
  • Production Visualization,
  • management, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID) for molds management,
  • communication with ERP HELIOS,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN,
  • communication with molding machines of varied machine park,
  • CCTV.
Implementation of RFID.  

 


Investor

LPS Automotive, s.r.o. Modřice

Project

Project: MES PHARIS® for molding shop.

Solution

MES PHARIS® for complex monitoring and process control of molding shop.

  • Communication with molding machines,
  • complex management of production definition,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements directly at molding machines,
  • KPI, OEE,
  • delivery of production terminals,
  • LAN, technological LAN.
 

 


Investor

ROBERT BOSCH, spol. s r.o. České Budějovice

Project

Manufacturing execution system PHARIS® for molding shop

Solution

MES PHARIS® for data acquisition and Data Collection, upload/download of production programs into/from injection molding machines.

  • On-line communication with injection molding machines, Data Collection,
  • technological LAN,
  • control program management,
  • mamangement, records and maintenance of injection molds,
  • delivery of PHARIS® mobile client with WiFi and RFID reader for injection molds maintenance and central uploading of production programs,
  • OEE,
  • maintenance of technological equipment,
  • Production Visualization,
  • production parameters historization,
  • online overview trends of production parameters,
  • remote overview of changes protocol,
  • alarms.
Implementation of RFID identification (injection molds and injection machines).

 


Investor

NovoPLAST PP

Project

MES PHARIS® for molding shop.

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop covers following functionalities:

  • Communication with injection molding machines,
  • management of product definitions,
  • sale order planning,
  • creation of an electronic record of sale order,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • work statements,
  • communication with POHODA,
  • delivery of production terminals,
  • labels,
  • delivery of large visualization screens,
  • delivery of PHARIS® mobile client.
Implementation of RFID.

 


Investor

FOREZ s.r.o. metal stamping

Project

MES PHARIS® for metal stamping

Solution

MES PHARIS® for complex monitoring and manufacturing process control of metal stamping:

  • Communication with machines, technological network, Data Collection,
  • work statements,
  • communication with ERP ENTRY,
  • complex management of production definition,
  • sale order planning,
  • creation of an electronic record of sale order,
  • manufacturing process control,
  • monitoring of completion of work orders, time prediction,
  • KPI, OEE,
  • delivery of production terminals,
  • delivery of beacons,
  • maintenance control of production equipment, beacons,
  • delivery of PHARIS® mobile client (PDA with WiFi and RFID).
Implementation of RFID.

 


Investor

FOREZ s.r.o. molding shop Sázava

Project

MES PHARIS® for molding shop.

Solution

MES PHARIS® for complex monitoring and manufacturing process control of molding shop:

  • Communication with machines, technological network, Data Collection,
  • technologic processes management,
  • sale order planning,
  • creation of an electronic record of sale order,
  • controlling of production process,
  • monitoring of completion of work orders, time prediction,
  • work statements,
  • maintenance control of production equipment, beacons,
  • communication with ERP ENTRY,
  • OEE,
  • delivery of production terminals
Implementation of RFID.

 


Investor

FOREZ s.r.o. tool shop Ostrov

Project

MES PHARIS® for tool shop

Solution

MES PHARIS® for complex monitoring and manufacturing process control of tool shop:

  • Complex management of production definition,
  • sale order planning,
  • creation of an electronic record of sale order,
  • manufacturing process control,
  • controlling of production process
  • monitoring of completion of work orders, time prediction,
  • work statements,
  • communication with ERP ENTRY,
  • OEE,
  • delivery of production terminals.
Implementation of BarCode (persons, tools,drawings).

 


Investor

KOVOKON Popovice s.r.o.

Project

MES PHARIS® for metal-working

Solution

MES PHARIS® for complex monitoring and manufacturing process control of metal-working:

  • communication with CNC machines - c. 200 machines,
  • machine status monitoring (service, breakdown, automatic cycle...)
  • control program management,
  • complex management of production definition,
  • creation of an electronic record of sale order,
  • management, records and maintenance of tools,
  • controlling of production process,
  • maintenance control,
  • electronic factory journals of CNC machines,
  • monitoring of completion of work orders, time prediction,
  • communication with ERP QI,
  • OEE,
  • monitoring of attendance of persons at the workplace,
  • visualization of workshops,
  • delivery production terminals.
Implementation of BarCode.

 


Investor

Macco Organiques Inc.

Project

MES PHARIS for complex management of chemical production

Solution

MES PHARIS provides monitoring and control of complex chemical production. It secures following tasks:

  • recipes management
  • detailed production planning
  • the full implementation of batch record
  • management and monitoring of the production process
  • tracking order completion
  • communication with ERP K2
  • communication with Lotus Notes
  • communication with GAPA weights
  • communication with LIMS LabSys
  • delivery of industrial terminals
Validation of the project by GAMP 5.

 


Investor

IVAX Pharmaceuticals Inc. Opava, Czechia, TEVA group member

Project

Solution APSW for IRINOTECANE a PW (pured water)

Solution

Implementation of APSW for IRINOTECANE production and PW circle in IVAX Opava, Czechia. Documentation preparation, implementation work, testing and going live included, as well as validation and operator training.

  • implementation of APSW DCS system for Yokogawa Centum CS3000
  • serial ASCII communication from unistat a evaporators through PLC STARDOM
  • communication of RS DCS Yokogawa with PLC STARDOM
  • implementation of APSW for IRINOTECANE
  • implementation of APSW for PW (cleaned water)
  • trends, control sequences, alarming, reports, backups, ...
  • documentation for IRINOTECANE and PW (FS,DS,DQ,FAT,SAT, OM)
  • validation of the project by GAMP.

 


Investor

Rafinerie Usinsk, Russia

Project

MES PHARIS for maintenance control in rafinery boiler room

Solution

MES PHARIS provides complex maintenance management of boiler room. MES PHARIS fulfills following tasks:

  • connection to technology via the control system
  • on-line monitoring of technological equipment
  • comprehensive maintenance management
  • maintenance planning, service activities
  • monitoring of scheduled tasks
  • alarm via email, GSM module
  • electronic logs of the device

 


Investor

Farmak Inc.

Project

Výroba non-sterile API (object 33, production PJ 20.08)

Solution

controlling and supervising the production of non-sterile APIs with a multipurpose outlook for further production and processing of raw materials and an intermediate with carcinogenic effects. The Yokogawa CS1000 control system provides complex monitoring and control of individual technological units (reactor, centrifuge, dryer), auxiliary and control operations (gas leak detection, exhaust, waste collection and decontamination, heating and cooling system) and central air-conditioning monitoring. Superior production information system MES PHARIS® provides:

  • recipes and resources management
  • production proces management
  • long term historization of production quantities
  • displaying important information outside of the control room via a corporate intranet (on-line display of instant, historical and aggregated data, time trends of instant and historical data, etc.)
  • creating a batch record
  • validation of the project by GAMP.

 


Investor

Fresenius Hemocare CZ, ltd.

Project

Infusion liquides production

Solution

control and supervision of the production of infusion liquides in all phases - weighing, solution preparation, filling, sterilization and adjustment. The implemented production information system MES PHARIS® provides:

  • managing recipes and materials
  • monitoring and control of the production process
  • weight management
  • monitoring and evaluation of production facilities
  • laboratory subsystem
  • long history of production quantities
  • display of important information outside the control room via corporate intranet
  • validation of the project by GAMP.

 


Investor

Farmak Inc.

Project

Výroba non-sterile API (object 33, production PJ 20.09

Solution

the project builds on the previous successful solution of the PJ 20.08 factory management. Its result is the integration of the PJ 20.09 plant into the existing management of the technology and production information system MES PHARIS® in building 33. The project also includes the central monitoring of the demi-water plant and the monitoring of the technological variables from operation PK 20.01 , PJ 20.03 and PJ 21.01.


Investor

PLIVA – Lachema Inc.

Project

Production of cytostatic API

Solution

control and supervision of the production of cytostatic APIs. The Schneider control system and the iFix SCADA system provide monitoring of process variables and process controllers. The production information system MES PHARIS® provides:

  • managing recipes
  • management of the production process
  • long history of production quantities
  • balance
  • View important information outside the control room via a corporate intranet
  • creating a batch record
  • validation of the project by GAMP.

 


Investor

PLIVA – Lachema Inc.

Project

Oxaliplatin, irinotekan and their semi-products

Solution

management and supervision of the production of oxaliplatin, irinotecan and their intermediate products. The Schneider control system and the iFix SCADA system provide monitoring of production variables and control of production units. The production information system MES PHARIS® provides:

  • managing recipes and materials
  • production planning and production process management
  • weight management
  • operating diary
  • management of human resources
  • long history of production quantities
  • view important information outside the control room via corporate intranet
  • creating a batch record
  • validation of the project by GAMP.

 


Investor

Saint-Gobain Weber Terranova Inc.

Project

MES for the manufacture of construction mixtures

Solution

control of the production of construction mixtures. The production information system MES PHARIS® provides:

  • administration and creation of recipes
  • creating and editing production commands
  • administration and creation of materials
  • power management
  • managing and managing electronic batch records
  • communication with ERP SAP



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